Ordinary cleaning methods of
laboratory glassware and metals parts can be difficult and costly,
but a new high-temperature cleaning process developed by Tempyrox
eliminates the hazards and reduces the costs often associated with
removing organic matter off laboratory glassware & metals parts.
The technique, called pyrolysis-oxidation,
uses a special high temperature oven designed to carry out an
automated two stage cleaning process.
During the first pyrolysis - stage, the oven
chamber self inerts purging the cleaning chamber of oxygen while the
cleaning chamber temperature is raised to about 900° F. During
this stage organic contaminants are pyrolyzed, leaving only
carbonized residue on the glassware or parts.
In the second oxidation - stage, the carbonized
residue is quickly removed by the introduction of air into the 900°
F cleaning chamber. At this temperature, the carbon residues are
oxidized rapidly. After a preset time, the oven heaters shut off and
begin to cool to room temperature, at which time the glassware or
part can be unloaded.
The pyrolysis-oxidation method has several advantages over
traditional solvent or chemical cleaning methods:
·The Process is completely automated and essentially labor
free. The oven can be loaded with all types, sizes and shapes of
glassware or metal parts. Once started, the oven can be left
unattended as the contaminants are removed. Only a final rinsing
with water may be necessary to remove any residuals of inorganic
ash.
·A wide range of contaminants can be removed. Virtually any
residue, organic in nature, can be pyrolyzed - including plastics,
resins, waxes, asphalts, and tars.
·All solvents or chemical cleaning agents are eliminated.
·Because the process is completely automated this increases
safety, reduces handling, and reduces solvent costs. Breakage is
naturally reduced due to the minimal amount of handling required.
Glassware and parts previously thought of as unsalvageable, are
easily cleaned - reducing replacement costs.