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What
is PYRO-CLEAN®?
PYRO-CLEAN® is a high temperature
cleaning oven developed by Tempyrox specifically to clean organic
material from glassware or metal parts.
What
are PYRO-CLEAN® ovens operating temperatures?
Most organic residues can be pyrolyzed and vaporized from
glassware or metal parts at 800° - 900°F (427° - 482°C).
Will
these temperatures harm laboratory glassware?
Much lab glassware such as Pyrex brands are heat-resistant
and are not harmed by the cleaning temperatures. Even non
heat-resistant laboratory glassware such as bottles can usually be
cleaned if they are allowed to cool inside the oven, not subject to
severe thermal shocks.
How
does the system work?
A special high temperature oven is used automatically to carry out an
automated two stage cleaning process. This process is called Pyrolysis
- Oxidation.
Pyrolysis - the vaporizing of organic material in an inerted
atmosphere.
Oxidation - combining heat with oxygen to remove carbon residues.
What
can be cleaned by Pyrolysis - Oxidation.?
We have been able to process virtually all organic based residues
including POLYETHYLENE, POLYPROPYLENE, POLYSTYRENES, POLYCARBONATES,
RUBBER, ACETALS, URETHANES, ABS PLASTICS, tars, resins, polymers,
waxes, and char and other carbonized residues. Virtually any material
that is organic in nature can be vaporized by heat. Some exceptions to
this general rule include newly developed polymers or compounds which
are very resistant to thermal degradation. However, these compounds
are in the minority.
What
types of residues cannot be cleaned?
Inorganic or other compounds which are heat resistant cannot be
cleaned by this process. This includes pigments such as titanium
dioxide, calcium carbonate, and other similar materials. Toxic metals
such as lead and mercury should, of course, not be cleaned.
However, if inorganic pigments are present as additives or components
of organic materials such as paints or plastics, the pigments are
normally "freed" from their organic binder. Once the organic
resin or binder is destroyed, the inorganic matter is usually left as
a loose ash, which can easily be removed by rinsing with water.
Do
PYRO-CLEAN® Ovens produce any smoke ?
The amount of smoke generated by the thermal cleaning process is
proportional to the amount of organic residues being vaporized. For
trace levels of contaminants, the amount of smoke or pyrolysis
products is negligible. For removing larger amounts of organic
residues, Tempyrox Company offers two types of pollution control
devices which assure the cleaning process is pollution-free.
Do
the ovens have to be vented outside ?
Yes, through common double wall vent pipe.
How
hot are the Exhaust Gases ?
Relatively cool, ranging from 125° to 225° F, depending on
the type of Pollution Control Device used.
Can
metal parts be cleaned in the oven ?
Yes, any material which is not harmed by the process heat, can be
cleaned. This includes metals and ceramics.
Will
it replace my lab dishwasher ?
Yes, in some cases it could. But, generally speaking, PYRO-CLEAN®
ovens work well in conjunction with ordinary dishwashers; ie.....Ovens
clean "all organics", Dishwashers clean "inorganics".
Are
there other Uses for this oven ?
Yes, the normal operating temperature of the oven is 900° F, but
it can be operated at a wide range of temperatures below this.
However, it is best to consult the Factory to ensure that other
non-cleaning applications work as desired.
Are
Tempyrox ovens Pollution-Free ?
Yes. For heavier residues (ounces or pounds), an electric/catalytic
afterburner is highly effective, producing an odorless, smokeless
exhaust. A gas fired burner destroys the smoke at temperatures from
1500° to 1600° degrees F. The hot, clean exhaust from the
afterburner is cooled to below 250° F for venting to the outside.
Are
they costly to operate ?
The Model 3T costs less than 1 dollar per cycle to operate, including
the optional electric/catalytic afterburner. |